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Metal and Plastic Parts

Stamped and Formed  Screw-machined Parts
Stamped and Formed
  • Various die capabilities, including progressive forming and high-speed processes
  • Contacts, lead frames, brackets, gears and complex geometric forms
  • In-house design and build
  • Automated reeling
 
Screw machine Parts
  • Copper and steel alloys including stainless steel
  • Tin, nickel, silver, gold and palladium applied over the entire part or selectively electroplated
  • Parts cleaning and specialized lubrication application processes
  • Vision inspection/verification systems
Injection Molded  
Discrete Wire
  • MOLDFLOW software simulates the injection molding process to predict and avoid potential defects
  • MELTFLIPPER technology manages the material flow properties throughout the runner system to optimize part consistency and minimize processing inefficiencies
 
   

Our on-plant tool shops support design and build stages with vertically integrated milling, grinding, turning, EDM, welding and other processes needed for producing smooth-running production products. Facilities are available for quick turn-around of product modifications and development support for prototype and production tools. Environmental protection devices for air and water filtration protect employees and the environment throughout the material handling, staging and manufacturing processes.

Our on-site capabilities to design, build and/or modify tooling allow quick turnaround of product modifications and development support for prototype and production tools.

Our molding operators are proficient in running nylons (unfilled, filled and high temp), ABS, PBTs, LCP, polycarbonate, polyurethane, polypropylene, polyester, PCTs, silicone and TPE.

The ability to plate plastics with conductive material allows the development of specialized molded interconnect devices (MID), eliminating separate components and wiring in your device.

Tyco Electronics facilities feature computer-controlled equipment in controlled environments for product consistency and employee welfare. Safety-cycle vision systems and cavity pressure technology control process and product variation. When the application is a medical device, materials compliant with FDA and other regulatory guidelines are used.